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Exploring the allure of automotive rear floor reinforcement panels | The high-efficiency molding technology behind F-PCM process

2024-04-12 00:00:00
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近年来,随着汽车工业的快速发展,越来越多的新材料和新工艺被应用于汽车制造领域。其中,F-PCM(Fast curing-Prepreg Compression Molding)工艺作为一种高效、高质量的复合材料成型方法,正逐渐受到广泛关注。

技术介绍

F-PCM(Fast curing-Prepreg Compression Molding)工艺是一种高质量、高效率的复合材料产品成型方法。该工艺是将预浸料按照一定的产品造型预型后,铺覆在模具上,并在一定温度和压力下,合模固化成型。

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Technical features

Feature 01


Rapid curing and molding, with a controllable molding time of 3-10 minutes;


Feature 02


Molded products possess good mechanical properties, surface quality, and dimensional accuracy, suitable for interior and exterior trim and structural component manufacturing;


Feature 03


Highly customizable product line with a high level of automation;



Product Application

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Taking the automotive rear floor reinforcement plate as an example, it is formed using the F-PCM process. Through steps such as pre-molding, lay-up, and molding curing, the carbon fiber prepreg is molded under specific temperature and pressure conditions, thereby achieving precise product shaping and high-quality production.


As a crucial component of the automotive rear floor structure, the rear floor reinforcement plate not only strengthens the structure and enhances local structural performance but also improves overall vehicle safety. The advantages of the F-PCM process include effective quality control, increased production efficiency, reduced production costs, and compliance with environmental requirements, making it an indispensable and vital process in modern automotive manufacturing.



The reinforcing plate is formed using the F-PCM process and has the following main characteristics:


1

No machining is required for the outer contour dimensions, reducing processing costs.;

2

Good surface quality, glossy appearance, no painting required.;

3

It can be rapidly cured and molded within 10 minutes, which can meet high production capacity requirements.;


New product development

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Zhenjiang Aosheng, in response to the demand for lightweight automotive components, is actively promoting the application of F-PCM sandwich structures in automotive structural and exterior parts. Aosheng has completed the development and verification of related materials.

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Foam sandwich structures are formed by combining upper and lower skin layers with a middle foam core layer through an adhesive layer. They offer advantages such as light weight, high specific strength and specific stiffness, good sound and heat insulation, and excellent corrosion resistance. They are widely used in aerospace, shipbuilding, wind power, and rail transportation industries.
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