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The application of carbon fiber composite materials in the Winter Olympics.

2022-02-15 00:00:00
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On February 4, 2022, as the Beijing Winter Olympics commenced as scheduled, we cheered on the Olympic athletes with excitement, and a series of ice and snow sports equipment with independent intellectual property rights in carbon fiber technology also caught our attention. Let's take a closer look at this high-end equipment.

01

TG800 carbon fiber bobsled and bobsled helmet.

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To enable the "F1 on Ice" to reach high speeds, the bobsleigh's body requires lightweight and high-strength materials.  These materials are widely used in the aerospace industry. Therefore, bobsleigh manufacturers have focused on carbon fiber composite materials, a new type of material first developed and used in the aerospace field.  They have specifically adopted high-strength, domestically produced TG800 aerospace-grade carbon fiber composite materials. Using carbon fiber composites allows the bobsleigh to minimize body weight and lower its center of gravity while ensuring athlete safety, resulting in a more stable ride. According to reports, the two-person bobsleigh body made of carbon fiber composite materials weighs only about 50 kilograms. The high strength and unique energy-absorbing properties of the material also protect athletes from injury in the event of a crash.

02

Carbon fiber was used to create the outer shell of the "Flying" torch for the Beijing 2022 Winter Olympics.

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This is the first time in the world that a torch casing for the Olympic Games has been made from carbon fiber composite materials.  This solves the technical challenge of the torch needing to withstand high temperatures during hydrogen fuel combustion, resulting in a torch that is lightweight, durable, and aesthetically pleasing. It can function normally in a hydrogen combustion environment exceeding 800 degrees Celsius. Compared to the cold metal torch casings of the past, the "Flying" torch provides a warmer feel for the torchbearers, contributing to a "green Olympics."

03

The illuminated poles used for the opening ceremony were made of carbon fiber composite material.

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Measuring 9.5 meters in length, with a diameter of 3.8 centimeters at one end and 1.8 centimeters at the other, and weighing 3 catties and 7 taels (approximately 1.85 catties), this seemingly ordinary pole is not only full of technological sophistication but also embodies the harmonious blend of strength and grace characteristic of Chinese aesthetics.

04

Carbon fiber hydrogen storage cylinders.

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At this Winter Olympics, carbon fiber hydrogen energy products shone brightly: hydrogen fuel cell vehicles equipped with hydrogen storage tanks were deployed in batches to serve the Yanqing and Zhangjiakou competition zones in Beijing, contributing to the 2022 Winter Olympics; the first batch of hydrogen-powered commuter buses, jointly developed by Yutong Group and State Power Investment Corporation Hydrogen Energy Company, uses 165L hydrogen storage tank assemblies and has a designed range of up to 630 kilometers.


Hydrogen energy products not only served the Winter Olympics transportation sector, but also included refrigerated logistics vehicles using 165L hydrogen storage tank assemblies to provide logistics services inside and outside the competition zones, while hydrogen fuel cell police patrol cars, fire patrol cars, and postal vehicles used 53L hydrogen storage tanks. In the field of hydrogen fuel cell vehicles, the improvement of on-board hydrogen storage technology will be a key breakthrough in the future development of hydrogen fuel cell vehicles, and the hydrogen storage tank is one of the critical components in the entire on-board hydrogen supply system. Among these, carbon fiber-reinforced composite hydrogen storage tanks are highly anticipated.



05

The first generation of high-performance carbon fiber composite speed skating boots made with domestic 3D printing technology.

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Compared to high-end Chinese speed skating boots, carbon fiber boots are 3%-4% lighter, and their delamination strength is increased by 7%.

06

Carbon fiber hockey stick.

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The carbon fiber composite material used as the base material for ice hockey sticks employs a manufacturing process that involves mixing a fluid molding agent into the carbon fiber fabric during its production. This process reduces the fluidity of the molding agent below a preset threshold and controls the mass error of the carbon fiber fabric to within ±1g/m² to 1.5g/m². The carbon fiber base material is then placed in a mold, where the inflation pressure is controlled between 18000 Kpa and 23000 Kpa, and the carbon fiber base material is heated to form the ice hockey stick. The fluid molding agent adheres to the surface of the carbon fiber fabric, increasing the toughness of the fabric and enhancing the overall structural strength of the stick. By providing a low-fluidity molding agent and maintaining a constant mold inflation pressure, sufficient molding agent remains attached to the surface of the carbon fiber base material and participates in the subsequent molding process. This ample amount of molding agent ensures the toughness of the ice hockey stick, preventing cracking or breakage during use and ensuring its durability.

07

Carbon fiber heating cables are being used to provide heating for the apartments in the Winter Olympic Village.

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Walking into the Zhangjiakou Olympic Village (Paralympic Village), the concept of green Olympics is evident everywhere. In the athletes' apartments, sunlight streams through the floor-to-ceiling windows, creating a warm and inviting atmosphere. According to reports, the heating system in the Olympic Village buildings utilizes electric heating. Carbon fiber heating cables are installed under the floors of the athletes' apartments, converting electrical energy directly into heat during the winter, thus minimizing heat loss. The electricity used is entirely sourced from wind power generation in Zhangjiakou, making it clean, renewable, and environmentally friendly.

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Jiangsu Aosheng Composite Materials Technology Co., Ltd. (hereinafter referred to as Aosheng Technology) was founded in 2002 and is located in Zhonglu Science and Technology Park, Wujiang District, Suzhou City. Initially, Aosheng Technology was engaged in the production and sales of textile chemical fibers. In 2006, the company resolutely decided to transform its products and upgrade its industry, shifting to the carbon fiber composite materials industry, which was relatively niche and technically challenging at the time. After more than ten years of effort, the company has developed from initial carbon fiber weaving to a comprehensive range of products including carbon fiber weaving, prepregging, pultrusion, filament winding, molding, and other customized processing of special-shaped parts, meeting diverse customer requirements and offering customized services. Currently, Aosheng Technology's carbon fiber composite materials have unique advantages in sports and leisure, building and bridge reinforcement, medical equipment, 3C electronics, and wind turbine blades, and the company is conducting forward-looking research in the automotive, rail transit, industrial equipment, and new energy fields.


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